suntop
SUNTOP®
Suntop
SUNTOP®
suntop carport
SUNTOP®

SUNTOP® Corrugated Foam Polycarbonate Sheet

Roofing and Siding Sheets for Style & 100% Shade

SUNTOP corrugated foam polycarbonate panels blend style, strength, and shade for your roofing or siding project. Available in opaque, rich solid colors with an attractive matte surface, SUNTOP gives DIY pergolas, awnings, sheds, and more 100% shade as well as protection from harmful UV radiation. Lightweight yet tough, SUNTOP won’t dent like typical corrugated metal panels for DIY applications. And with more rigidity and up to 20 times more impact resistance than fiberglass, it offers the best protection available in opaque polycarbonate products. SUNTOP stands up to Mother Nature’s full range of hot and cold temperatures, and the most severe weather. Use it to cover just about any type of outdoor living space, storage, or shelter.

Home & Outdoor LivingHome & Outdoor Living

Tough opaque foam polycarbonate sheet

Main Benefits

  • Impact and UV resistant
  • Lightweight and easy to install
  • Durable - does not rust or corrode
  • Enables curved roofing (cold bending)
  • Designed for open-sided or enclosed structures
  • Available in bright and long-lasting colors
  • Good thermal insulation
  • 10-year limited warranty

Typical Applications

  • Patio, pergola, and deck covers
  • Shade canopies
  • Sheds and stables
  • Outbuildings
  • Cabanas
  • Carports

Completed a Project That You're Really Proud Of?

Completed a Project That You



RICH, BOLD COLORS & 100% SHADE

SUNTOP roofing sheets are available in three opaque colors that provide 100% shade

SUNTOP Swatches

DOWNLOADS

File name
Size
Sales Information
DIY Line Card (SP)DIY Line Card (SP)
499 KB
DIY Products Line Card (EN)DIY Products Line Card (EN)
8 MB
SUNTOP DIY Tri-Fold Brochure & Installation Overview (EN)SUNTOP DIY Tri-Fold Brochure & Installation Overview (EN)
5 MB
SUNTOP DIY Tri-Fold Brochure & Installation Overview (FR)SUNTOP DIY Tri-Fold Brochure & Installation Overview (FR)
2 MB
SUNTOP DIY Tri-Fold Brochure & Installation Overview (SP)SUNTOP DIY Tri-Fold Brochure & Installation Overview (SP)
2 MB
SUNTOP Sales Sheet (EN)SUNTOP Sales Sheet (EN)
555 KB
SUNTOP Sales Sheet (SP)SUNTOP Sales Sheet (SP)
555 KB
Installation/Technical
Canadian National Building Code Compliance CCMC Evaluation Report #13450-RCanadian National Building Code Compliance CCMC Evaluation Report #13450-R
322 KB
Chemical Resistance of Palram Polycarbonate ProductsChemical Resistance of Palram Polycarbonate Products
100 KB
Consumer Product Safety Improvement Act (CPSIA) Statement for All Palram ProductsConsumer Product Safety Improvement Act (CPSIA) Statement for All Palram Products
32 KB
Polycarbonate Care and MaintenancePolycarbonate Care and Maintenance
121 KB
Product Safety Data Sheet (PSDS) for Palram Solid and Foamed Polycarbonate sheetsProduct Safety Data Sheet (PSDS) for Palram Solid and Foamed Polycarbonate sheets
87 KB
RoHS Compliance Statement for All Palram ProductsRoHS Compliance Statement for All Palram Products
16 KB
Suntop Physical PropertiesSuntop Physical Properties
235 KB
Tech Brief 5007: CondensationTech Brief 5007: Condensation
98 KB
Certificates & Warranties
SUNTOP Warranty (FR)SUNTOP Warranty (FR)
290 KB
Suntop Warranty (EN)Suntop Warranty (EN)
179 KB

Product Details

Dimensions

Profiles and Standard Dimensions

ProfileDesignation
Image
Thickness (in.)
Width (in.)
Length (ft.)
Iron/Sinus
76/18
0.063, 0.080*
26
8, 12
5,6 Waves*
177/51
0.080
36
5 - 20
American 4.2”*
107/27
0.080
42
5 - 20

 

* Special order item, subject to minimum order requirements

Colors & Finishes

Colors

ColorsLight Transmission
Castle Gray
0%
Sedona Brick
0%
Rain Forest Green
0%

Physical Properties

PropertyConditions
(U.S. Customary) 		ASTM MethodUnits - SI
(U.S. Customary) 		Value
(U.S. Customary)
Physical 
DensityD-1505g/cm³ (lb/ft³).8 (50)
Water Absorption24 hr. @ 23°C D-570%1.23
Mechanical 
Tensile strength at yield10 mm/min (0.4 in./min)D-638MPa (psi)25 (3625)
Tensile strength at break10 mm/min (0.4 in./min)D-638MPa (psi)25 (3625)
Elongation at yield10 mm/min (0.4 in./min)D-638%3
Tensile Modulus of Elasticity10 mm/min (0.4 in. /min)D-638MPa (psi)1200 (174,000)
Flexural Modulus1.3 mm/min (0.05 in./min)D-790MPa (psi)1600 (232,000)
Flexural Strength at Yield1.3 mm/min (0.05 in./min)D-790MPa (psi)50 (7250)
 Thermal 
Long Term Service Temperature°C (°F)-50 to +100 (-58 to +212)
Short Term Service Temperature°C (°F)-50 to +120 (-58 to +248)
Heat Deflection TemperatureLoad: 1.82 Mpa (264 psi)D-648°C (°F)124 (255)
Coefficient of Linear Thermal ExpansionD-69610-⁵/°C (10-⁵/°F)6.5 (3.6)

Technical Data

Comparison of Thermal Conductivity

MaterialThermal Conductivity (Btu-in. / hr-ft²-ºF)
SUNTOP® foamed polycarbonate sheet
0.76
Fiberglas
1.11
Steel sheet
347

OrganizationStandard
Classification
NRC-CNRC
Canadian NBC 2015 (Canopy Covering)
CCMC Evaluation Report 13450-R

 

SUNTOP's foam structure offers better insulation than other traditional roofing materials as indicated in the table below (the lower the thermal conductivity, the better the insulation offered by the material)

Related Videos

SUNTOP and DIY Products Installation Overview
SUNTOP and DIY Products Installation Overview

A basic overview of installation for Palram's consumer-oriented corrugated roofing products.

How to Store SUNTOP
How to Store SUNTOP

See our recommendations for storing SUNTOP panels.

How to Cut SUNTOP
How to Cut SUNTOP

This video includes instructions on how to cut SUNTOP.

How to Fasten SUNTOP
How to Fasten SUNTOP

Watch the demonstration on how to fasten SUNTOP.

SUNTOP® Withstands Projectiles
SUNTOP® Withstands Projectiles

SUNTOP roofing sheets are tough and won’t dent like typical corrugated metal panels for DIY applications.



SELECT ACCESSORIES & CALCULATE MATERIALS REQUIRED

CORRUGATED SYSTEM ACCESSORIES

See which products are available at retailers and online, including HomeDepot.com. You can also use our dealer locator to check availability at a retailer near you.

PROJECT MATERIALS CALCULATOR

Estimate the materials required for a basic patio structure using our corrugated products. Simply fill in a few fields with the appropriate dimensions—we'll calculate the results.



RELATED PRODUCTS

SUNTUF®
SUNTUF®

Corrugated Polycarbonate Sheet
PALRUF® / SUN
PALRUF® / SUN 'N RAIN®

Corrugated PVC Panel
SUNLITE®
SUNLITE®

Multiwall Polycarbonate Sheet
SUNSCAPE®
SUNSCAPE®

Polycarbonate Roof Covering System

Frequently Asked Questions

Why does water drip from the underside of my roofing panels?
+ -

This is almost certainly due to condensation buildup on the underside of the panels. The condensation that forms is not a direct result of the Suntuf panels, but rather the surrounding environment in which the panels are installed.

To learn what condensation is, why it occurs, and a few suggestions that can help minimize it, click here to download Palram Tech Brief #5007.

SUNLITE®
What considerations are there for fastening Palram products to ACQ treated lumber?
+ -

The new guidelines by manufacturers of ACQ lumber call for heavily galvanized or stainless steel fasteners due to the corrosive nature of the ACQ treatment.

You have two basic options for using Palram products with ACQ lumber:

  1. Use a comparable fastener made from an ACQ approved material. Make sure that such a fastener uses either a neoprene or EPDM washer, and that it is installed per Palram’s recommendations.
  2. Use Palram’s fasteners. Initial tests with ACQ have shown no adverse effect on our fasteners. This is added to the fact that the fasteners are being used to secure a light weight plastic panel (rather than connect structural members). If you use Palram fasteners, our 10 year warranty will still apply.

PALSUN®STORMLITESUNLITE®
Can I paint structural rafters before installing Palram roofing sheets?
+ -

Yes, you can paint structural rafters or supports – but be sure to paint only with light or white color. Do not use dark colors like black or brown that can absorb and reflect intense heat.

STORMLITESUNLITE®
Why do some polycarbonate sheets have a "UV side" to face outwards?
+ -

Most Palram polycarbonate products feature a very thin co-extruded layer of UV-resistant resins that protect the entire sheet from UV radiation. In most cases, UV protection is applied to one side. However, two-sided UV protection is available for select products.

Polycarbonate inherently blocks UV radiation by absorbing it and not allowing it to pass through the panel. However, UV also degrades polycarbonate over time. Therefore, Palram adds additional UV protection specifically to protect the sheet, not to block additional UV from getting through the sheet.

To ensure the protection of single-sided UV protected sheets, they must be installed with the marked UV protective layer facing out toward the sun. Although sheet products can also be UV protected on both sides, most of the sheets are protected on one side that is marked clearly.

STORMLITESUNLITE®
Do Palram roofing sheets block UV radiation?
+ -

Some of them do. Rigid PVC and polycarbonate sheets are practically opaque to UV radiation, making them a perfect barrier against this harmful radiation. They actually block UV-A and UV-B radiation better than nearly any sunscreen lotion.

On the other hand, acrylic roofing sheets (which are not produced by Palram) generally transmit a considerable portion of the UV radiation.

Review the technical datasheet for each Palram product for specific UV information.

PALCLEAR®STORMLITESUNLITE®
What is the purpose of the protective polyethylene films on certain sheets?
+ -

The protective films in flat (non-corrugated) Palram sheets are for protection against dirt and scratching during the long journey from manufacturing to the job site. In some cases, the film also carries important installation and other product information.

The film will also indicate which side is UV-protected. This side should be installed facing outwards (extremely important).

In most cases, we recommend peeling off the protective films after installation. If this is not possible for practical reasons, always mark the UV protected surface, if there is one, so that the sheet will not be installed upside down.

Important note: The protective films that cover Palram sheets are highly sensitive to heat and direct sunlight. Excessive heat and direct sunlight before taking off the film can cause gluing of that film to the sheet surface, after which it will be extremely difficult to remove it from the sheet.

AG-TUF®PALBOARD™PALCLEAR®PALGARD™PALGARD™PALSHIELD™PALSUN®STORMLITESUNGLAZE™SUNLITE®SUNPAL®
Can I walk over roofing sheets while in storage or during/after installation?
+ -

Under no circumstances should you walk, stand or kneel directly on roofing sheets! The risk of breaking the sheets and falling is too great.

If you can't avoid accessing the roof area during installation, always use a crawl board that is strong enough to support the weight of the person. The crawl board must span at least three supporting roof rafters or purlins.

AG-TUF®SUNLITE®
When roofing with corrugated panels, should I insert screws in the "valley" or at the "crest" of the corrugation?
+ -

Crest fastening is almost always preferred, but some of our corrugated products do require fastening in the corrugation valley. See the individual installation guide for each product to see specific instructions.

AG-TUF®
When roofing with corrugated panels, where should I start?
+ -

It depends mostly on access to your roof. You can choose to install left to right, or right to left, or start at the middle and continue to both sides.

However, never start at both sides toward the middle, or at any two separate points.

Most importantly – always overlap the panels in such a way so that the wind cannot get under the ends of the panel. This can cause "uplift" and, depending on wind speed, can actually pull the panels off the roof.

AG-TUF®
What should I use to clean Suntuf or Sunlite panels?
+ -

Warm water with a mild household detergent should be sufficient to clean Suntuf or Sunlite panels. Gently wipe off any remaining dirt with a soft cloth and wash again.

Never use a solvent-based cleaner (ammonia, etc.), and avoid abrasive sponges or brushes that can scratch the panels surface.

 

STORMLITESUNLITE®
Can I paint polycarbonate panels?
+ -

We do not recommend painting our polycarbonate panels. Polycarbonate is a very resilient material, but it is potentially sensitive to chemicals contained in many exterior paints. While we can test a paint for compatibility, we have no way of controlling whether a paint manufacturer will remain consistent with their formulas over time.

PALGARD™PALSUN®STORMLITESUNLITE®
What are "closure strips"?
+ -

Closure strips match the corrugation pattern of the panels of Suntuf, Palruf, Sun 'N Rain and Suntop panels. The closure strips are attached to the purlins, which are horizontal supporting members that support a roof. Sometimes purlins are used with rafters, which run perpendicular to the purlins.

See the document section at the bottom of each product's web page for complete installation information.

 

How do I cut Palram's rigid PVC or polycarbonate panels?
+ -

Corrugated and multiwall panels may be cut with a circular saw (using a very fine-toothed blade made for plastic panels, veneer or plywood). For best results, it is often better to cut just a few corrugated panels at a time to reduce vibration. Clamping the panels also helps. (But be careful clamping multiwall to avoid compression.)

If using a standard circular saw blade, better results may be seen by running the blade backwards (remove and turn it over to reverse direction). Depending on thickness, some panels may also be cut by hand by carefully using tin snips or a utility knife.

For other cutting instructions and further details, please visit each product's document page. You can also view our general Corrugated Products Installation Overview video.

AG-TUF®
What is the best way to fasten Palram rigid PVC and polycarbonate panels in place?
+ -

The best way is to use Palram-recommended screws fastened through pre-drilled holes that are slightly larger than the diameter of the screw. Pre-drilling insures that the panels will have room to expand and contract properly with temperature change. Skipping this step can lead to distorted or warped panels.

Whatever you do, never use nails. Unlike wood fibers, which compress when a nail is hammered in, Palram's rigid PVC and polycarbonate panels do not compress. That means there is significant risk of cracking and impact damage in the area of the attachment. Also, nailing the panels in place prevents them from safely expanding and contracting with temperature change, resulting in warping of the product.

For exact hole size guidelines and other important installation instructions, see the documents at the bottom of each specific product's web page.

AG-TUF®SUNLITE®
What adhesive should I use for polycarbonate panels like Suntuf or Suntop?
+ -

First off, don't use PVC cement. PVC cement and polycarbonate do not react well. Also, generally speaking, Suntof/Suntop panels are not recommended to be "glued" together. For sealing polycarbonate, use a 100% silicone caulking.

How important is it to follow Palram general recommendations on product usage?
+ -

Very. Palram recommendations for the storage, installation and general treatment of products are drafted to ensure that the product’s quality and serviceability is met to full extent, and following these recommendations ensures that product warranty isn't void. Please be sure to view the specific product's documents for more information.

AG-TUF®PALBOARD™PALCLEAR®PALGARD™PALGARD™PALSHIELD™PALSUN®STORMLITESUNGLAZE™SUNLITE®SUNPAL®
Do I really need to buy Palram's recommended fasteners and related accessories?
+ -

To ensure long-term warranty coverage, it is strongly recommended to use Palram-approved fasteners and accessories, which have been tested to ensure high quality and function.

Palram products + fasteners + related accessories should be thought of as a system meant to provide the best possible installation. Proper use of the complete system greatly reduces the possibility of problems and insures that product warranty will be honored.

Please see the installation instructions for the specific product for details.

AG-TUF®
Do Palram sheets expand in heat?
+ -

Yes. PVC and polycarbonate sheets expand with heat, and contract with cold.

Various Palram sheet products require different installation and fastening methods to account for expansion/contraction.

Always review the specific installation instructions for each Palram product before installing.

AG-TUF®PALBOARD™PALCLEAR®PALGARD™PALGARD™PALSHIELD™PALSUN®STORMLITESUNGLAZE™SUNLITE®SUNPAL®
Do any Palram polycarbonate products have a UL 94 fire rating?
+ -

Yes, some Palram products do have a UL 94 fire rating.

  • PALSUN FAMILY
  • PALCLEAR
  • PALCLAD PRO HYG

Click here to view the UL 94 Tech Brief for the most up-to-date information.

You may also click here to view the Palram UL listing on the official UL website.

AG-TUF®PALBOARD™PALCLEAR®PALGARD™PALGARD™PALSHIELD™PALSUN®STORMLITESUNGLAZE™SUNLITE®SUNPAL®
Can Palram sheets catch fire?
+ -

All plastic materials are flammable to some degree, and will catch fire in presence of exterior flame.

The ignition temperature of polycarbonate sheets is 915ºF (490ºC).

The ignition temperature of PVC sheets is 736ºF (391ºC).

Both materials are self-extinguishing, and fire will decay when the exterior flame source is removed.

Note that compared to polycarbonate and PVC, acrylic sheets (which are not produced by Palram) are more flammable.

AG-TUF®PALBOARD™PALCLEAR®PALGARD™PALGARD™PALSHIELD™PALSUN®STORMLITESUNGLAZE™SUNLITE®SUNPAL®
Can Palram sheets be curved?
+ -

Bending/forming instructions vary by sheet material. Always check the installation instructions of the relevant sheet material.

But in general, some of our sheets can be cold-curved for arched shapes, provided the relevant Palram specifications for minimum radius in cold-curving are followed.

Rigid flat sheets can be cold-curved in any direction.

Corrugated sheets can be cold arched "along the grain" of the corrugation (lengthwise). Corrugated sheets cannot be curved/arched "against the grain." That is, do not bend perpendicular to the direction of the ribs.

Like corrugated sheets, multiwall sheets can be arched only "along the grain" of multiwall (lengthwise).

Our Palight Trimboard "lumber-style" boards can be heat formed in any direction, with the proper heating equipment and forming jig.

Again, see the installation guidelines for each material for specific instructions.

AG-TUF®PALBOARD™PALCLEAR®PALGARD™PALGARD™PALSHIELD™PALSUN®STORMLITESUNGLAZE™SUNLITE®SUNPAL®
How should I store Palram sheets when not in use?
+ -

Store sheets in a protected, shaded, ventilated site, with no direct exposure to sunlight and winds. For outdoor temporary storage, cover with an opaque protective tarp, avoiding heat-absorbing materials.

Important note: Palram flat (non-corrugated) panels have a protective surface film that keeps the product safe from dirt and scratches during the long journey from manufacturing to the job site.

These films are sensitive to heat and direct sunlight. Excessive heat and direct sunlight before taking off the film can cause that film to bond the sheet surface, after which it will be extremely difficult to remove the film from the sheet.

AG-TUF®PALBOARD™PALCLEAR®PALGARD™PALGARD™PALSHIELD™PALSUN®STORMLITESUNGLAZE™SUNLITE®SUNPAL®
Can I use any of Palram's products as a hurricane screen?
+ -

Palram has one product specifically designed for hurricane protection: Stormlite Multi-Wall Polycarbonate. Review the product page for more information.

Palram's other polycarbonate panels have excellent impact resistance, but the thin gauge of these products makes them inappropriate for this application.

AG-TUF®PALBOARD™PALCLEAR®PALGARD™PALGARD™PALSHIELD™PALSUN®STORMLITESUNGLAZE™SUNLITE®SUNPAL®
How long do Palram PVC and polycarbonate products last?
+ -

Palram manufactures a variety of different products for different applications. Most have industry-leading warranties against manufacturing related defects, as well as specific warranties related to the intended use for the product.

However, with proper installation and maintenance, our products typically far exceed their warranty periods.

Many of our products are engineered to be installed outdoors and are warranted accordingly. Nevertheless, the lifespan of outdoor products can be affected by how well they were installed, as well as environmental factors like air pollution, sun exposure, winds and erosion by airborne particles.

Warranty details can be found in the Downloads tab under the Warranties section at the bottom of the page for each individual product.

AG-TUF®PALCLEAR®PALGARD™PALGARD™PALSHIELD™PALSUN®STORMLITESUNGLAZE™SUNLITE®SUNPAL®
Can I recycle Palram polycarbonate or PVC panel scraps?
+ -

Yes, Palram's polycarbonate and PVC sheet products are recyclable.

Polycarbonate products such as Suntuf, Sunlite, Palsun, DynaGlas, or ThermaGlas should be marked "Plastic #7" prior to recycling.

PVC products such as Palruf, Ag-Tuf, PALCLAD PRO HYG, Palclear, or should be marked "Plastic #3".

If local recycling is not available, other resources are available. For PVC products, click here to visit the Vinyl Institute's Recycling Provider Database.

For polycarbonate products, visit The Association of Post Consumer Plastic Recyclers site and review their materials buyers and seller's list.

AG-TUF®PALBOARD™PALCLEAR®PALGARD™PALGARD™PALSHIELD™PALSUN®STORMLITESUNGLAZE™SUNLITE®SUNPAL®